Battery assembly line

One of our latest motorcycle battery assembly lines
The assembly line is the heart of the battery manufacturing process. After inter-cell welding, heat-sealing and other related processes, the batteries begin to resemble the final product.

Until recently, this crucial stage used to be one of the most labor-intensive. Not anymore. Our semi. or fully auto. assembly lines include many advanced features and are up to the latest 4.0 industry and smart manufacturing standards, allowing to save time and avoid some of the most common defects.

BTS assembly lines are highly configurable and scalable thanks to our modular design philosophy. They can be modified according to each customer’s requirements, ensuring perfect compatibility with most car, motorcycle, stationary, and other common types of lead-acid batteries.

Our machines use cutting-edge electronics like servomotors and smart sensors (including CCD cameras) to simplify battery type changeover, automatically detecting each battery’s dimensions and choosing the most suitable parameters.

We are particularly proud of our exclusive inter-cell welding technology, which our engineers have spent decades refining. It uses a patented formula for controlling the squeeze distance before and during welding, and can be combined with our own, custom-made welding tips for additional efficiency and precision.

On the software side of things, we offer a complete production management suite linking all the machines in the line. Not only is it intuitive and easy to set up, but it also includes product tracking functions and real-time production data, as well as advanced planning and maintenance functions, allowing you to set production goals and alerting the operators when action is necessary. Best of all — some of those features can also be accessed from our exclusive mobile app or connected to your company’s network.

Whether it is for car, motorcycle, industrial, stationary or other battery types, BTS assembly lines are the way to go if you are looking for state-of-the-art, reliable and user-friendly solutions. Our equipment is tailor-made to suit your needs, and will make you more productive, effectively turning your battery manufacturing operation into a smart factory.
Battery assembly line
Car battery assembly line
Car battery assembly line
Motorcycle battery assembly line
Motorcycle battery assembly line
Inter-cell welding
Inter-cell welding